RUP Flow System "Repair Replace or Switch Under Pressure"


Series 2300

 

200 PSI - Cartridge - Sizes 2" - 12"

No. Part Name Materials
1 Body Ductile Iron or Grey Iron
2 Plug Carbon Steel
3 Seat EPDM / NBR / Viton
4 Lower Shaft Stainless Steel
5 Disc Stainless Steel Bronze Ductile Iron:Chrome Plated Or FBE Coated
6 Upper Shaft Stainless Steel
7 O-Ring EPDM / NBR / Viton
8 Lock Plate Brass
9 Snap Ring Carbon Steel
10 Bolt Carbon Steel
11 Nut Carbon Steel
12 Washer Carbon Steel
13 Indicator Plate Carbon Steel
14 Bolt Carbon Steel
15 Washer Carbon Steel
16 Pin Carbon Steel
17 Spring Stainless Steel
18 Lever Ductile Iron
19 Handle Ductile Iron
  RUP Flow Control Tapping Valve 2D Image  RUP Flow Control Tapping Valve Info Sheet
Series 2300 PDF Click here
Size Model A B D E L H Approx. Weight
2” 2302 6 3/8” 3 1/8” 3 1/2” 1 5/8” 10 3/8” 10#
2 1/2” 2325 6 7/8” 3 1/2” 3 1/2” 1 3/4” 10 3/8” 1 1/8” 12#
3” 2303 7 1/8” 3 3/4” 3 1/2” 1 1/2” 10 3/8” 1 1/8” 13#
4” 2304 7 7/8” 4 1/2” 3 1/2” 2” 10 3/8” 1 1/8” 14#
5” 2305 8 1/2” 5 1/4” 3 1/2” 2 1/4” 10 3/8” 1 1/8” 22#
6” 2306 8 7/8” 5 1/2” 3 1/2” 2 1/4” 12 1/2” 1 1/8” 27#
8” 2308 9 1/2” 6 7/8” 3 1/2” 2 3/8” 12 1/2” 1 1/8” 38#
10” 2310 11 5/8” 7 7/8” 3 1/2” 2 3/4” 12 1/2” 1 1/8” 58#
12” 2312 131/4” 9 1/4” 3 1/2” 3 1/8” 16 3/8” 1 1/8” 80#

Series 2300 PDF Click here

RUP Flow Systems – Cartridge Replacement Procedure
1. Close valve apx. 80% to 90% = 20% to 10% open.
2. Disconnect power supplies; remove operator lever, gearing or other actuator.
3. Remove lever-locking plate if valve is lever operated.
4. Remove cartridge “Lock Blocks”.
5. Mount IFT slide-gate and pressure plate(s)
6. Connect IFT-Actuator to gearbox mounting flange and connect bonnet in a fluid tight fashion.
7. Pressure test containment prior to pulling RUP-Cartridge.
8. Retract RUP-Cartridge into bonnet and close Slide Gate to Isolate RUP-Flanges.
9. Remove Bonnet and RUP-Cartridge and replace with repaired or new cartridge.
10. Mount bonnet on slide gate, open slide gate.
11. Advance new RUP-Cartridge into locked in-line position.
12. Disconnect actuator, pressure plates, and slide gate.
13. Install Cartridge “Lock blocks”.


DISASSEMBLY:
1. Open valve.
2. Remove operator from valve.
3. Withdraw shaft using twisting action.
4. Remove bushing and stem seal
5. Remove disc by pulling and rolling out of seat.
6. Remove seat by pushing straight out of body - a rubber hammer can be used to assist or hydraulic press on larger sizes.
7. Inspect and discard parts as necessary.


ASSEMBLY:
1. Clean all reusable parts.
2. Lightly lubricate seat O.D. and seat stem holes internally with silicone oil.
3. Align stem holes on body and seat.
4. Insert seat into body by pushing or tapping with rubber hammer ( or hydraulic press on larger sizes).
5. Re-insert shaft until it slightly protrudes into bore.
6. With screw holes towards and into valve base.
7. Align shaft disc screw holes (counter bored side towards disc holes).
8. Insert "O" rings and bushing and tighten.
9. Circle valve to check assembly



RUP Flow Control

The RUP-Flow Control is the only way to maintain the health of your system.
All valves and controls operating your pipeline are now “Replaceable Live” at a reasonable cost.
When your control fails, you do not!

The RUP-Flange is unique because it is basic and simply allows many options for replacement, repair or switching between control mechanisms without shutdown or depressurization of your pipeline system.
Replace
Under
Pressure: is the RUP-Flow Control’s Guarantee*

Flange Structure patented, designed and built in the USA with technical support provided by International Flow and its affiliated service centers Nationally and Internationally.


Order Today! and Control your Pipeline!
RUP-FlowControl Quick Valve
Patent #7,021,325 and other USA and International Patents Pending

Repair Valves Sizes 2"-12"
Repair Valves Sizes 5"-12"
Repair Valves Sizes 14"-24"

Contact Us Today:

Hours:
Monday - Friday, 7:30 - 4:30 PST

Please feel free to call or fax at:
Phone: 800-279-5659
Fax: 951-926-2334

Address:
30230 Los Alamos Rd Murrieta, CA 92563

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Need a repair valve installed?

IFT performs many repair valve installs onto pipelines without shutting down the system yearly. Repair Valves can be installed indoors and outdoors on chilled domestic water or air lines. Our customers include nuclear power plants, hospitals, industrial companies, mechanical contractors, municipalities and the private sector. By using the IFT is certified to insert any type of repair valves available to the open market and will help your engineers decide which valves are most economical and durable for your use.
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